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Showing posts with label to. Show all posts

Monday, November 17, 2014

How to Install a Driving Light on a Harley Davidson Softail

How to Install a Driving Light on a Harley-Davidson Softail

Harley-Davidson driving lights mount on the front forks of Softails. The driving lights may add slightly to your view of the road at night. They add significantly to the recognition by oncoming drivers that you are there. The pattern formed by a headlight and two driving lights is conspicuous, and driving lightbulbs are often yellow, so even drunks are inclined to slow down when they see you coming. The popular Heritage Softail Classic, styled to look like a mid-60s hog, comes equipped with three lights as standard equipment. If that is the effect you are trying to achieve, numerous aftermarket vendors, including Harley and Kuryakyn, sell driving light kits. These instructions are specific to recent, fuel-injected Softails.

Instructions

Remove Fuel Tank

    1

    Remove the electrical caddy cover by pulling on it with both hands. Pry the fuel pump fuse out of the electrical caddy with a small, flathead screwdriver.

    2

    Start the engine in neutral and run the engine until it dies. Run the starter for four more seconds.

    3

    Disconnect the fuel supply line by pulling up on the chrome sleeve of the fuel tank quick-connect fitting and pulling down on the fuel supply line.

    4

    Unscrew the bolt that secures the seat tab to the rear fender. Recent Softails use a Phillips screw, which must be removed with a screwdriver. Older Softails use an Allen bolt, which comes off with an Allen wrench.

    5

    Remove the seat to access the battery compartment. Disconnect the negative battery wire from the negative terminal with an open-end wrench.

    6

    Remove the instrument panel by loosening and removing the acorn nut on the panel with an Allen wrench and pulling up. Unplug the fuel pump module connector under the instrument panel.

    7

    Push a 5/16-inch-diameter bolt in one end of a foot long piece of 5/16-inch rubber hose. Tighten a hose clamp around the hose and the bolt with a flathead screwdriver.

    8

    Cut the hose clamp from one end of the crossover hose with side blade pliers. Very quickly replace the crossover hose on the fuel tank fitting with the open end of the 1-foot hose while directing the flow of gasoline from the free end of the crossover hose into an adequately sized gas can.

    9

    Clean up spilled gasoline with rags. Carry the rags outside if you are working in a garage.

    10

    Disconnect the crossover hose and the continuous venting vent line. Remove the front tank mounting bolt, flat washers and acorn nut with an open-end wrench.

    11

    Remove the rear mounting bolt, flat washers and nut with an open-end wrench. Disconnect the fuel gauge connector under the left side of the fuel tank with your hands.

    12

    Lift the tank straight up to remove. Set the tank on a well-padded surface in a well-ventilated place.

Install Lights

    13

    Install the left-hand and right-hand side specific mounting clamps that came with the driving light kit on the right and left fork tubes using the four buttonhead screws that came with the driving light kit. Tighten the screws to between 70 and 80 inch-pounds of torque with an Allen socket and a torque wrench.

    14

    Route each lamp wire through the hole in each mounting bracket and secure the lamp to each bracket using a clamp block, lock washer and retainer from the kit. Tighten the retainer to 18 foot-pounds of torque with an open-end socket and a torque wrench.

    15

    Position the inner nesting rings from the kit on each lightbulb. Connect the black wires to the bulb spade terminals next to the bulbs indexing tabs. Install the gray wires on the remaining spade terminals.

    16

    Attach the bulbs and the inner nesting rings to the outer trim rings with the Phillips screws included in the kit. Slide the conduit tubes from the kit over both lamp wires.

    17

    Set the light kit wiring harness relay in the seat pan. Route the long leg of the harness along the frame spine under the seat.

    18

    Plug the white wire connector into the "B+" connector on the lighting kit wiring harness. Loosen and remove the nut on the ground wire stud in the seat pan with a socket wrench and socket.

    19

    Slip the black, ground wire ring over the ground wire stud. Replace the ground wire stud nut. Secure the driving light kit wire harness to the adjacent wiring harnesses with the cable straps included in the driving light kit.

    20

    Route the driving light wiring harness past the steering head. Route the lamp switch leg of the harness along the left side of the handlebar to the clutch control.

    21

    Unscrew the boot from the small lamp switch in the kit. Install the switch into the switch mounting bracket in the kit and replace the boot on the switch.

    22

    Remove the lower screw and washer from the clutch control clamp with a Torx driver. Position the tab of the driving light switch bracket over the screw hole and replace the Torx screw and washer. Tighten the screw to 70 inch-pounds of torque with a Torx socket and torque wrench.

    23

    Loosen the headlight trim ring clamp with a Phillips screwdriver. Remove the headlight trim ring.

    24

    Pull the connector block from the headlight bulb prongs. Remove the rubber boot from the back of the headlight lens.

    25

    Squeeze the wire retaining clip ends to unhook them from the notches in the headlight assembly. Pivot the wire retaining clip away from the headlight bulb and remove the bulb from the headlight assembly.

    26

    Route the unconnected wire from the handlebar switch through the grommet into the headlight housing. Splice that wire to the yellow (low-beam) headlight wire using the electrical connector included in the driving light kit.

    27

    Reinstall the headlight bulb.

    28

    Slide the heat-shrink tubing included in the kit over the white wire in the driving light wiring harness. Strip the ends of both lamp wires with a wire stripper.

    29

    Splice the white wire to the lamp wires with the three wire connector included in the kit with a wire crimping tool. Cover the splice with the heat shrink tubing and shrink the tubing with a heat gun.

    30

    Clip the driving light wires to the lower fork steering bracket using the adhesive-backed clips from the kit.

    31

    Reinstall the fuel tank. Reconnect the negative battery cable.

    32

    Reinstall the fuel pump fuse. Replace the electrical caddy cover. Replace the seat.

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How to Clean the Enricher on Your Sportster

How to Clean the Enricher on Your Sportster

Harley-Davidson calls them enrichers. Everybody else calls them chokes. When you pull out the knob under the left side of your gas tank you increase, or fatten, the percentage of gasoline in your carburetors gas-fuel mix. Pushing the knob in leans the fuel mixture. The knob is attached to a cable that attaches to an enricher valve inside the body of your carburetor. Maintaining and lubricating this cable is a standard procedure you should perform on your Sportster every 2,500 miles or every two months.

Instructions

    1

    Put the motorcycle in first gear. Turn off the engine, lean the motorcycle on the jiffy stand and let the engine go cold.

    2

    Fully extend the enricher knob. Unhook the enricher cable from the clip under the gas tank near the horn. Wipe the exposed cable, knob and clip with a rag.

    3

    Spray cable lubricant on the enricher cable and inside the enricher cable guide tube under the gas tank. Wipe up drips with the rag.

    4

    Refasten the enricher cable to the clip near the horn. Pull and push the enricher knob in and out to distribute the lubricant along the full length of the enricher cable.

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How to Replace the Fuel Pump on a 1996 Ford Ranger

The Ford Ranger pickup truck comes with 2-wheel drive and 4-wheel drive transmissions. It may have a 6-cylinder 3.0L or a 6-cylinder 4.0L engine, and all versions of the Ford Ranger use electronic fuel injection. The fuel pump on this vehicle uses high pressure, and is located on the fuel tank. This makes it necessary to remove the fuel tank before replacing the fuel pump on a 1996 Ford Ranger.

Instructions

    1

    Relieve the pressure in the fuel system, and disconnect the fuel tank. Clean the area around the attaching flange for the fuel pump with a shop rag. This will prevent dirt from getting into the fuel tank when you replace the fuel pump.

    2

    Turn the locking ring on the fuel pump counter-clockwise with a locking ring removal tool. Remove the locking ring from the fuel pump. Disconnect the fuel pump assembly from the fuel tank, including the bracket. Remove the gasket for the fuel pump.

    3

    Apply a thin layer of heavy grease to the new fuel pump gasket, and install it into the ring groove on the fuel tank. Place the new fuel pump assembly into position in the fuel tank. Place the locking ring onto the fuel pump, and turn it clockwise until it locks into place.

    4

    Connect the fuel tank onto the vehicle, and put at least ten gallons of gas into the fuel tank. Fix any fuel leaks, and connect a pressure gauge to the throttle body valve. Turn the ignition on for three seconds without starting the engine, and turn it off for three seconds. Repeat this at least five times to pressurize the fuel system to at least 30 pounds per square inch, or PSI.

    5

    Check the vehicle and fix any leaks. Disconnect the pressure gauge, and start the engine. Check the vehicle again, and fix any leaks.

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Thursday, September 4, 2014

How to Replace the Starter on a 2002 Camry

How to Replace the Starter on a 2002 Camry

The starter on the 2002 Toyota Camry is a cylindrical piece located on the lower part of the engine on the drivers side of the vehicle. Its positioned between the transmission and transmission cross member and is bolted to the bell housing. The starter is responsible for the initial cranking power needed to turn the engines pistons.

Instructions

    1

    Remove the negative battery cable connector from the battery with a crescent wrench. This cuts off power to the Camrys starter.

    2

    Remove the wiring harness from the starter solenoid by pulling the wire connector off the male connector on the solenoid.

    3

    Disconnect the black grounding wire from the side of the starter by removing the bolt with a crescent wrench.

    4

    Remove the three bolts that secure the starter to the bell housing with a 9/16 socket.

    5

    Pull the old starter out of the bell housing and then place the new starter into the bell housing.

    6

    Bolt the starter in place.

    7

    Reconnect the ground wire to the side of the Camrys starter.

    8

    Reconnect the starter solenoid wiring harness.

    9

    Reconnect the negative battery cable.

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Saturday, June 7, 2014

How to Change the Time in an 03 Passat

The 2003 Volkswagen Passat, including the GL, GLS, GLX and W8 4motion, features several standard and optional convenience options. All models include a liquid crystal display clock on the instrument cluster below the tachometer. Changing the time is an easy task that does not require any special tools or automotive knowledge.

Instructions

    1

    Turn the ignition switch to the RUN or ACC position.

    2

    Examine the instrument panel and locate the digital clock display.

    3

    Take note of the correct time, using a watch or cell phone.

    4

    Turn and hold the small plastic knob below the tachometer, using a counterclockwise motion to incrementally increase the hours. Release the knob when the correct hour is displayed.

    5

    Turn and hold the knob clockwise to adjust the minutes. Release the button when finished.

    6

    Turn the ignition to the OFF position to complete the process.

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Friday, June 6, 2014

How to Locate the PVC Valve on a 2003 Buick LeSabre

How to Locate the PVC Valve on a 2003 Buick LeSabre

The 2003 Buick Lesabre has a history of engine gasket failures. The intake manifold and oil pan gaskets are common replacement requirements that can cost you in excess of $700 to have repaired. Replacing the Positive Crankcase Ventilation Valve (PCV) can keep crankcase gases from building up in the engine and extend the life of the gaskets. The PCV valve is often overlooked as a maintenance item on this engine due to its location.

Instructions

    1

    Open the hood. Remove the oil filler cap. Remove the oil filler neck by twisting it counterclockwise until it releases. Remove the engine cover by lifting the front of it and pulling it towards you to release the rear mounting tap.

    2

    Locate the MAP sensor on the intake manifold towards the front of the engine. This sensor will have three wires- orange/black, light green, and grey. Lift the connector locking tab and remove the connector. Remove the MAP sensor by releasing the locking tabs with the screwdriver.

    3

    Remove the PCV valve cover under the MAP sensor by pressing a 5/8 -inch socket against it and twisting it counterclockwise a quarter turn. Remove the PCV valve and the O-ring. Wipe oil and debris from the mounting area.

    4

    Install the new PCV valve and O-ring by pressing it firmly into place. Install the PCV cover plate by pushing down on it with the socket and twisting it clockwise until it stops. Replace the seal on the MAP sensor if it is damaged. Install the map sensor slowly, taking care not to damage the mounting tabs. Snap the wiring connector into place.

    5

    Install the engine cover, making sure that the rear tab is inserted into the mounting bracket. Replace the seal on the oil filler neck if damaged. Install the oil filler neck. Install the oil filler cap.

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How to Fix the Backup Lights on a Nissan Frontier

The reverse light in your Nissan Frontier is in the lower position inside the rear combination light assembly. When the reverse light burns out, you should replace the bulb quickly for your own safety on the road. Buy a 921 bulb from an auto parts retailer or Nissan dealership and change the bulb at home to be back on the road in minutes.

Instructions

    1

    Lower the tailgate of your Frontier. Locate the two mounting screws on the inside edge of the taillight assembly. Remove the screws with a Phillips screwdriver.

    2

    Slide the taillight assembly out and away from the bed of the truck. Grasp the lower bulb and pull it straight out of the assembly.

    3

    Push the new bulb into place. Align the taillight assembly in the mounting area. Insert the two mounting screws and tighten them with the screwdriver.

    4

    Repeat the process to change the bulb on the other side. Close the tailgate.

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Wednesday, May 21, 2014

How to Change the Exhaust Manifold on a 1995 Lumnia

How to Change the Exhaust Manifold on a 1995 Lumnia

The exhaust manifold, also known as a header, on the Chevy Lumina collects the exhaust gases from the engine cylinders and diverts them through the exhaust pipe. If the manifold develops cracks, you will need to change it or the efficiency of the engine will drop. This is a project that you can do yourself, so there is no need to take the Lumina to an automotive repair shop. You can expect it to take you about three hours to complete the project.

Instructions

    1

    Disconnect the negative cable from the battery using a wrench to loosen the terminal nut. Disconnect the wiring harness from the oxygen sensor. Turn the belt tensioner using a wrench and relieve the tension from the serpentine belt. Note the proper routing of the belt if the diagram is missing.

    2

    Remove the serpentine belt from the Lumina engine. Remove the bolts from the alternator using a socket and ratchet and take it off the engine. Place the wheel chocks behind the rear wheels of the Lumina. Lift the front of the car with the automobile jack. Place the jack stand under the Lumina near the jacking point and raise it to the frame.

    3

    Remove the bolts retaining the exhaust pipe to the manifold using a wrench. Remove the jack stand from under the Lumina and lower the car to the ground. Remove the oil fill tube from the engine block using a wrench. Pull the tube away from the engine. Remove the nuts from the exhaust manifold using a socket and ratchet. Remove the manifold from the engine.

    4

    Remove the manifold gasket and discard it. Install a new gasket and exhaust manifold. Secure the nuts using a socket and ratchet. Install the oil fill tube and tighten the nut with a wrench. Raise the Lumina with the automobile jack. Place the jack stand under the car near the jacking point and raise it to the frame.

    5

    Crawl under the Lumina and connect the exhaust pipe to the manifold. Tighten the bolts with a wrench. Remove the jack stand from under the Lumina. Lower the car to the ground. Install the alternator and tighten the bolts with a socket and ratchet. Install the serpentine belt according to the diagram you made, or the one under the engine hood if present.

    6

    Place tension on the serpentine belt by turning the belt tensioner with a wrench. Connect the electrical connection to the oxygen sensor. Connect the negative cable to the battery and tighten the terminal nut with a wrench.

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How to Replace the Passenger Mirror in a Dodge Ram

How to Replace the Passenger Mirror in a Dodge Ram

The Dodge Ram pickup truck was introduced in 1981 and quickly became the most successful pickup truck in the Dodge lineup. Dodge manufactures the Ram on either a van platform or a truck platform. Both versions utilize the same side view mirrors, so the replacement process is the same.

Instructions

    1

    Press the left side of the passenger mirror into the mirror shell of the Dodge Ram. By pushing the left side of the mirror into the shell, the right side of the mirror is forced out of the shell. This allows you to grasp the mirror with your hand.

    2

    Place your fingers on the backside of the Rams mirror and press your thumb against the front side of the mirror. Pull out on the mirror to separate the mounting brackets from the ball-joint located inside the mirror shell.

    3

    Place the new mirror into the shell and press on the center of the mirror with your fist to push the mounting brackets around the ball-joint.

    4

    Adjust your new mirror to meet your driving needs.

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Tuesday, May 20, 2014

How to Calculate an Intake Runner

How to Calculate an Intake Runner

An engines induction system can be designed to improve the location of peak torque within its RPM range by altering the intake manifolds plenum volume, runner length and runner diameter. Long and narrow intake runners will result in lower RPM ratings, while short and wide runners will result in higher RPM ratings. Determining the RPM rating at which you want peak torque to occur is up to you, but once you do decide, calculating the intake runner size is straightforward.

Instructions

Calculating Intake Runner Diameter

    1

    Decide the RPM rating at which you want peak torque to occur. For example, youd like your cars engine to reach 5,000 RPM at peak torque.

    2

    Multiply the RPM rating from Step 1 by the engines displacement volume and volumetric efficiency. For example, the cars engine has a displacement of 1.5 liters and a volumetric efficiency of 95 percent. Multiplying 5,000 by 1.5 by 0.95 equals 7,125.

    3

    Divide the result from Step 2 by 3,330. In the example, 7,125 divided by 3,330 equals 2.140.

    4

    Calculate the square root of the result from Step 3 to determine the intake runners diameter. In the example, the square root of 2.140 is 1.463. The intake runners diameter should be 1.463 inches.

Calculating Intake Runner Length

    5

    Subtract the result from Step 1, Section 1 from 10,000. In the example, subtracting 5,000 from 10,000 equals 5,000.

    6

    Divide the result from Step 1 by 1,000. In the example, dividing 5,000 by 1,000 equals 5.

    7

    Multiply the result from Step 2 by 4.3. In the example, multiplying 5 by 4.3 equals 21.5.

    8

    Add 17.8 to the result from Step 3 to calculate the intake runner length in centimeters. In the example, adding 17.8 to 21.5 equals 39.3 cm.

    9

    Multiply the result from Step 4 by 0.3937 to convert the intake runner length to inches. In the example, multiplying 39.3 by 0.3937 equals 15.472. The intake runner should be 15.472 inches long.

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How to Replace a 2000 Dodge Neon Hydraulic Steering Line

How to Replace a 2000 Dodge Neon Hydraulic Steering Line

The 2000 model year Dodge Neon uses a hydraulic pump to create pressure that assists the driver in steering the vehicle. The hydraulically assisted steering, commonly known as power steering, is especially helpful at lower speeds when the driver must use more effort to steer. Maintenance and removal of power steering components may require removing the hydraulic hoses that flow to and from the power steering pump.

Instructions

Removal

    1

    Locate the power steering gear near the front left wheel and determine if you can access the hose attachments well enough to remove them.

    2

    Remove the negative battery cable to ensure all steering components will be disabled.

    3
    You may need to approach hoses from under the car.
    You may need to approach hoses from under the car.

    Jack the front of the car and place it on jack stands. Remove the front wheels. Do this step only if you cannot access the hose connections at the power steering gear from the engine compartment or without raising the car.

    4

    Siphon as much fluid from the power steering pump reservoir as possible to reduce spillage.

    5

    Remove all hose clamps from the hose you will replace.

    6

    Loosen the hose nut at the power steering pump if you are removing the pressure hose. The return hose is only secured with a clamp.

    7

    Position a small bucket or other container underneath the hose as you remove it. Drain as much fluid into the container as possible to minimize hazardous fluid spills from reaching the ground. If you were able to siphon the reservoir, this step may not be necessary.

    8

    Disconnect the lower end of the hose. Try to contain spillage in a container.

Installation

    9

    Install the lower end of the new hose. Tighten the hose nut if it is a pressure or the hose clamp for the return hose. Tighten the hose nut to 25 foot-pounds of torque.

    10

    Route the hose upward along the same path it ran before it was removed. Install the upper part of the hose and tighten the clamp or hose nut. Tighten the hose nut to 25 foot-pounds of torque.

    11

    Reinstall the front wheels and lower the car if it was raised for access.

    12

    Reinstall all the hose clamps that were removed.

    13

    Refill the power steering reservoir with new fluid.

    14

    Reconnect the negative battery cable.

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Monday, May 19, 2014

How to Drill Tap Aluminum

How to Drill & Tap Aluminum

The qualities that make aluminum lightweight create problems when you are creating a threaded hole in the material. Drill bit and taps used on aluminum will clog as they remove material from the area. Each tool will fail to cut the aluminum once clogged. Keeping the tools free of aluminum ensures a threaded hole able to hold a fastener.

Instructions

    1

    Reference a tap chart to determine the drill bit size required for the threaded hole.

    2

    Secure the drill bit in a drill motor. Cover the end of the drill bit and the surface of the aluminum with cutting fluid.

    3

    Place the point of the coated drill bit on the aluminum. Pump the trigger of the drill motor to drill into the metal. Apply additional cutting fluid to the aluminum as you drill.

    4

    Secure a tap in the handle of a tee-handle tap wrench. Apply cutting fluid to the threads of the tap. Pour cutting fluid into the drilled hole.

    5

    Turn the tap handle clockwise to thread the tap into the hole. Reverse the direction of the tap when you have difficulty turning the tap into the aluminum.

    6

    Remove the tap from the threaded aluminum hole. Run a wire brush around the threads of the tap.

    7

    Thread the clean tap back through the threaded hole.

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How to Replace Install a Blower Motor Resistor

A blower motor takes still air and forces it in one direction. In cars, theyre an essential part of the air conditioner because they blow air through an evaporator and into the cabin. Blower motors can move air at different speeds by switching between different resistances. Resistors with low impedance let the motor spin faster and high impedances make it spin slower. A short circuit can damage the resistors in your blower motor and the only way to fix them is to replace them.

Instructions

    1

    Disassemble your blower motor and expose the electronics inside.

    2

    Inspect the resistors in your blower motor. They are either a small coil with electrical connections or are a removable part of an integrated circuit board. Damaged resistors may appear and smell burnt, or look melted.

    3

    Remove the screws holding the resistor to the board, then remove the resistor from the motor.

    4

    Insert the replacement resistor in the same place as the old one and secure it with screws. Ensure that no stray wires or connections are touching the resistor.

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Sunday, May 18, 2014

How to Replace a Battery on a Chevrolet Equinox

A car battery does not last forever, and you will need to get a new one at some point. In most cars, the battery is visible as soon as you pop the hood and look inside the engine compartment. On the Chevrolet Equinox, the battery is in its own separate compartment. But replacing the battery is a fairly simple task, so save yourself some money and do the job yourself.

Instructions

    1

    Open the hood and locate the battery compartment. It sits under the computer module on the drivers side, near the fender apron.

    2

    Unsnap the clips on the computer module and lift it away from the battery compartment. Lay it off to the side.

    3

    Remove the three Phillips screws holding the battery cover in place. Lift the cover off and set it aside.

    4

    Disconnect the positive and negative battery cables with a wrench. Lift the battery out of the compartment and set it aside.

    5

    Place the new battery in the compartment. Connect the positive and negative battery cables.

    6

    Reposition the cover on the battery compartment. Tighten the three Phillips screws. Dont overtighten the screws or you will damage the threads.

    7

    Reposition the computer module and make sure it locks into place.

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Saturday, May 17, 2014

How to Change the Audi V6 Timing Belt

Audi AG is a German company that makes cars in a range of styles. A V6 engine is common in late-model Audi cars, such as the A6. This executive car typically features the AHA series engine, a six-cylinder, 2.8-liter engine with a double overhead camshaft. This engine has a timing belt to synchronize the movements of the crankshaft and camshafts. The timing belt requires regular replacement, unlike a timing chain, which can last the lifetime of the car.

Instructions

    1

    Disconnect the negative battery cable with a socket wrench. Detach the accessory drive belt from its pulleys. Turn the crankshaft clockwise by hand to align the timing mark on the crankshaft pulley with the timing mark on the crankcase. The timing marks on the camshaft must also align with their respective timing marks on the crankcase.

    2

    Remove the plug from the left side of the engine block by the crankshaft with a socket wrench. Align the timing marks on the crankshaft again if necessary. Connect Tool No. 3242 to the crankshaft and tighten it slightly to hold it in place.

    3

    Disconnect the upper timing belt covers, crankshaft vibration damper and lower timing belt cover in that order. Loosen the mounting bolts for the camshaft sprockets with a socket wrench, and release the sprockets from the ends of the camshafts.

    4

    Turn the roller for the timing belt tensioner clockwise with an 8 mm Allen wrench to compress the tensioner. Place a 2 mm spring pin through the holes in the tensioner housing and plunger to hold the plunger in place. Turn the tensioner counterclockwise to release the tensioner.

    5

    Remove the mounting bolts for the crankshaft damper with a socket wrench and detach the damper from the crankshaft. Disconnect the serpentine belt from the idler pulley and remove the guard for the crankshaft damper. Detach the timing belt from its pulleys.

    6

    Align the timing marks for the camshaft and crankshaft pulleys, if necessary. Place the new timing belt onto the pulleys, so that the arrow on the timing belt points in the clockwise direction.

    7

    Turn the roller for the timing belt tensioner clockwise with an 8 mm Allen wrench to compress the tensioner. Pull the 2 mm spring pin from the housing of the tensioner plunger. Turn the tensioner roller counterclockwise to apply tension to the timing belt.

    8

    Connect the damper guard for the crankshaft and attach the serpentine belt to the idler pulley. Tighten the mounting bolts for the idler pulley bolts to 33 foot-pounds with a torque wrench. Replace the crankshaft damper and tighten its mounting bolts to 15 foot-pounds. Fasten the mounting bolts for the camshaft sprockets with a socket wrench. Install the timing belt covers.

    9

    Remove Tool No. 3242 from the crankshaft pulley. Install the sealing plug into its hole on the lower left side of the engine with a socket wrench. Attach the accessory drive belt and connect the cable for the negative battery terminal.

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Thursday, May 15, 2014

How to Replace the Fuel Pump in a 97 Lumina Car

The Chevrolet Lumina is a series of coupes, minivans and sedans manufactured from 1990 to 2001. The replacement fuel pump for these vehicles depends on the engine, which may be a six-cylinder 3.4 L engine or a 3.1 L engine. All versions of the 1997 Lumina have sequential fuel injection, meaning that the electric fuel pump on these vehicles uses high pressure to deliver fuel to the fuel injectors. You can access the fuel pump on most 1997 Luminas through a removable access panel in the trunk.

Instructions

    1

    Disconnect the negative battery cable with a socket wrench, and remove the engine cover. Relieve the pressure in the fuel tank by loosening the filler cap for the fuel tank. Remove the cap for the fuel pressure port on the fuel rail, and connect special tool J 34730-1A to the fuel pressure port. Place the bleed hose for this special tool into a gasoline container. Open the valve on the special tool to bleed the fuel in the fuel system into the gasoline container.

    2

    Drain the fuel tank to 1/4 of its capacity, and remove the jack, spare tire and spare tire cover from the trunk. Take out the trunk liner, and unfasten the retaining nuts for the access panel with a socket wrench. Remove the panel, and disconnect the electrical connector for the fuel pump.

    3

    Clean the fuel sender assembly with a shop rag, and disconnect the quick-connect fittings from the fuel sender assembly. Remove the retaining snap ring on the fuel sender assembly with a socket wrench, so that the fuel sender assembly springs up. Remove the fuel sender assembly without handling the fuel pipes. Discard the old O-ring and clean the sealing surfaces for the O-ring.

    4

    Place the new O-ring on the fuel tank and install the new fuel sender assembly onto the fuel tank. Avoid folding the fuel strainer and ensure that the fuel strainer does not impede the movement of the float arm for the fuel gauge after the installation is complete.

    5

    Replace the retaining snap ring for the fuel sender assembly, and turn the snap ring clockwise with a socket wrench until it fully seats with the fuel tanks tab slots. Attach the electrical connector and quick-connect fittings to the fuel sender assembly. Connect the cable for the negative terminal on the battery, and fasten the filler cap for the fuel tank.

    6

    Turn the ignition switch for 2 seconds, then turn it off for 10 seconds. Turn the ignition back on and check for leaks in the fuel system. Replace the access cover in the trunk and tighten the retaining nuts to 96 inch-pounds. Replace the trunk liner, jack, spare tire and spare tire cover.

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Tuesday, May 13, 2014

How to Tow a Honda Civic With a Dolly

How to Tow a Honda Civic With a Dolly

There are many reasons to tow a Honda Civic on a tow dolly. A tow dolly is designed to pull a vehicle behind another vehicle with the idle wheels -- non-driving wheels -- on the the ground and the driving wheels off the ground. Some vehicles require a long process to prepare the vehicle for towing on a dolly. The Civic, however, has a very straightforward towing process when using a dolly and requires no special preparation.

Instructions

    1

    Park the tow dolly and the Civic on a flat surface. Position the Civic about 8 to 10 feet behind the rear of the dolly.

    2

    Grab the dollys ramps and pull them outward until they are fully extended and lay them on the ground.

    3

    Enter the Civic and start the ignition.

    4

    Place the vehicle in "Drive" for automatic or "First Gear" if operating a standard transmission and slowly drive towards the ramps, using your assistant to guide you.

    5

    Continue driving up the ramps, with the guidance of your assistant.

    6

    Stop the Civic when your guide tells you that you have reached the dollys platform, the area where the cars front wheels set in.

    7

    Place the Civic in "Neutral," set the parking brake, turn the ignition off and exit the Civic.

    8

    Place the dollys ratcheting straps over the Civics wheels, as instructed in the dollys instructions. Tighten the straps using the ratchets until the vehicles front wheels are secure.

    9

    Remove the key from the Civics ignition, place the Civics gear selector in "Park" if equipped with an automatic or "First" if equipped with a manual transmission and release the parking brake.

    10

    Accelerate and stop slowly and evenly, as hard acceleration or braking can cause damage to the towing vehicle.

    11

    Negotiate tight turns caully, as the tow dolly will take turns slightly tighter than the towing vehicle. Pay close attention to your side view mirrors when in tight turns.

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Monday, May 12, 2014

How to Upholster an Automobile Interior

How to Upholster an Automobile Interior

Older cars often have outdated, torn, or stained interiors. Reupholstering the automobile doors and seats will give your car a new look. The most difficult part of upholstering an automobile is the preparation. In order to reupholster the automobile seats they must be removed. Similarly, you will need to remove the door panel before you can reupholster it with new fabric. Choose an upholstery fabric that is durable and easy to work with. It is especially important to choose a fabric that will not scar if you unpick a seam and have to re-sew it.

Instructions

    1

    Take the automobile seats out from the car with a socket wrench. Set the seats on a flat surface that has plenty of room to work.

    2

    Remove the hog seams and listing wires from the seats. Lift the upholstery from the seats.

    3

    Cut apart the upholstery with a seam ripper. Only cut the seams between the pieces of upholstery fabric so that you can use the old pieces as templates for the new upholstery. Mark or label each piece of the fabric so you know how to piece the new upholstery together.

    4

    Place the old pieces of upholstery on top of a length of laid out upholstery fabric. Trace around each piece of upholstery on the new fabric with a piece of chalk or a marker.

    5

    Cut out the traced marks on the new upholstery fabric with scissors.

    6

    Piece together the pieces of the cut out upholstery fabric. Match up the appropriate edges and sew them together with a inch straight stitch seam. Sew together the entire set of cut out upholstery pieces.

    7

    Place the sewn together upholstery on the automobile seats. Replace the listing wires and hog rings in the automobile seats.

    8

    Set the car seats back into the car. Secure the seats with a socket wrench.

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Sunday, May 11, 2014

How to Replace Injectors in a GMC Duramax Diesel

General Motors has manufactured a series of diesel engines under the Duramax brand since 2001. The primary application for these eight-cylinder, 6.6-liter engines is in heavy trucks requiring low-end torque, like full-size Chevrolet pickups and vans. A Duramax diesel engine uses fuel injectors to send fuel to the cylinders under high pressure. The replacement of the fuel injectors is a relatively simple process, but it also requires the removal of various components to access the injectors.

Instructions

    1

    Disconnect the negative battery cable with a socket wrench and drain the coolant from the radiator into a suitable container. Detach the electrical connector for the air cooler from the left side of the turbocharger. Unplug the barometric sensors electrical connector.

    2

    Disconnect the clip for the wiring harness on the engine, and remove the wiring harness bracket with a socket wrench. Unplug the electrical connector for the glow plug. Disconnect the positive crankcase ventilation hose from the left side of the crankcase.

    3

    Use a socket wrench to disconnect the air cleaner outlet duct from the right side of the engine. Loosen the clamps on the hose to the air intake on the right side of the engine and remove the hose. Disconnect the fuel filter and fuel filter bracket from the right side of the engine. Disconnect the fuel injector control module.

    4

    Blow compressed air on the fuel lines for the fuel injector. Clean the fuel lines with a shop rag.

    5

    Detach the fuel send and return lines from the fuel injectors. Unplug the electrical connector from the fuel injector. Disconnect the bolts on the fuel injector bracket, and install injector removal tool J-46594 into one of the bolt holes. Attach a flare nut wrench to the other end of the injector removal tool and pull the flare nut wrench to unseat the fuel injector.

    6

    Lift the fuel injector from its bore. Discard the O-rings and copper washer for the fuel injector.

    7

    Mount a new copper washer and O-rings to the new fuel injector. Install the fuel injector, and tighten the bolts on the fuel injector bracket to 22 foot-pounds with a torque wrench. Attach the electrical connector and fuel lines to the fuel injectors. Torque the mounting bolts for the fuel lines to 30 foot-pounds.

    8

    Complete the installation of the fuel injectors by performing steps 1 through 3 in reverse order. Refill the coolant in the radiator. Start the engine and check for any fluid leaks.

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Saturday, May 10, 2014

How to Install a Billet Grille on a 2002 Camaro

How to Install a Billet Grille on a 2002 Camaro

You can install a billet grille on your 2002 Camaro right from home with a few tools that can be purchased from any hardware store if you dont already have them on hand. The Chevy Camaro was introduced in the 1967 model-year to compete with the Ford Mustang. A billet grille has slats in it in order to allow air and moisture to circulate while at the same time protecting the radiator from damage by rocks and other debris. Remove the old grille first then follow these directions to install the billet grille.

Instructions

    1

    Lift up the hood of your Camaro and prop it open with the safety bar.

    2

    Ask a helper to hold the billet grille on the front of the vehicle while you attach the bolts through the holes with a socket and ratchet.

    3

    Lower the hood of your car.

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