Monday, November 17, 2014
Jeep Cherokee Bumper Removal
Removing either the front or rear bumper on the Jeep Cherokee requires basic hand tools and a few minutes time. Even a novice home mechanic can complete the process in the driveway at home or in the garage. The bumpers are not heavy so you can do the job by yourself but a second set of hands is helpful to support the bumper as the last bolts come out. The mounts never changed over the entire production run of the Cherokee, so no matter what year Cherokee you own, the bumpers come off the same way.
Instructions
Front Bumper
- 1
Slide under the front of your Jeep and locate the mounts where the bumper and frame rails meet. There are two side plates, one on the each side of the frame, with three bolts securing them to the frame.
2Loosen the three bolts on both sides of the Jeep with a socket and ratchet. Remove two on each side but leave one in place so the bumper does not fall.
3Remove the last two bolts, while supporting the bumper. Pull the bumper straight off the front off the Jeep. On older models, there may be a vacuum line attached to a ball on the inside of the bumper. Pull the line off when you remove the bumper.
Rear Bumper
- 4
Open the lift gate on the rear of your Jeep Cherokee then slide under the rear bumper of the Jeep. Locate the bumper mounts on the body of the Jeep; there are four bolts on each mounts that thread into the body.
5Remove three of the four bolts from each mount using a socket and ratchet. Leave one bolt on each mount to keep the bumper from falling on you.
6Remove the final bolt on one side with a socket and ratchet while supporting the bumper. Slide to the opposite mount and remove the final bolt there as well.
7Pull the bumper straight off the rear of the Jeep. Set the bumper aside and close the rear lift gate.
How to Install a Driving Light on a Harley Davidson Softail
Harley-Davidson driving lights mount on the front forks of Softails. The driving lights may add slightly to your view of the road at night. They add significantly to the recognition by oncoming drivers that you are there. The pattern formed by a headlight and two driving lights is conspicuous, and driving lightbulbs are often yellow, so even drunks are inclined to slow down when they see you coming. The popular Heritage Softail Classic, styled to look like a mid-60s hog, comes equipped with three lights as standard equipment. If that is the effect you are trying to achieve, numerous aftermarket vendors, including Harley and Kuryakyn, sell driving light kits. These instructions are specific to recent, fuel-injected Softails.
Instructions
Remove Fuel Tank
- 1
Remove the electrical caddy cover by pulling on it with both hands. Pry the fuel pump fuse out of the electrical caddy with a small, flathead screwdriver.
2Start the engine in neutral and run the engine until it dies. Run the starter for four more seconds.
3Disconnect the fuel supply line by pulling up on the chrome sleeve of the fuel tank quick-connect fitting and pulling down on the fuel supply line.
4Unscrew the bolt that secures the seat tab to the rear fender. Recent Softails use a Phillips screw, which must be removed with a screwdriver. Older Softails use an Allen bolt, which comes off with an Allen wrench.
5Remove the seat to access the battery compartment. Disconnect the negative battery wire from the negative terminal with an open-end wrench.
6Remove the instrument panel by loosening and removing the acorn nut on the panel with an Allen wrench and pulling up. Unplug the fuel pump module connector under the instrument panel.
7Push a 5/16-inch-diameter bolt in one end of a foot long piece of 5/16-inch rubber hose. Tighten a hose clamp around the hose and the bolt with a flathead screwdriver.
8Cut the hose clamp from one end of the crossover hose with side blade pliers. Very quickly replace the crossover hose on the fuel tank fitting with the open end of the 1-foot hose while directing the flow of gasoline from the free end of the crossover hose into an adequately sized gas can.
9Clean up spilled gasoline with rags. Carry the rags outside if you are working in a garage.
10Disconnect the crossover hose and the continuous venting vent line. Remove the front tank mounting bolt, flat washers and acorn nut with an open-end wrench.
11Remove the rear mounting bolt, flat washers and nut with an open-end wrench. Disconnect the fuel gauge connector under the left side of the fuel tank with your hands.
12Lift the tank straight up to remove. Set the tank on a well-padded surface in a well-ventilated place.
Install Lights
- 13
Install the left-hand and right-hand side specific mounting clamps that came with the driving light kit on the right and left fork tubes using the four buttonhead screws that came with the driving light kit. Tighten the screws to between 70 and 80 inch-pounds of torque with an Allen socket and a torque wrench.
14Route each lamp wire through the hole in each mounting bracket and secure the lamp to each bracket using a clamp block, lock washer and retainer from the kit. Tighten the retainer to 18 foot-pounds of torque with an open-end socket and a torque wrench.
15Position the inner nesting rings from the kit on each lightbulb. Connect the black wires to the bulb spade terminals next to the bulbs indexing tabs. Install the gray wires on the remaining spade terminals.
16Attach the bulbs and the inner nesting rings to the outer trim rings with the Phillips screws included in the kit. Slide the conduit tubes from the kit over both lamp wires.
17Set the light kit wiring harness relay in the seat pan. Route the long leg of the harness along the frame spine under the seat.
18Plug the white wire connector into the "B+" connector on the lighting kit wiring harness. Loosen and remove the nut on the ground wire stud in the seat pan with a socket wrench and socket.
19Slip the black, ground wire ring over the ground wire stud. Replace the ground wire stud nut. Secure the driving light kit wire harness to the adjacent wiring harnesses with the cable straps included in the driving light kit.
20Route the driving light wiring harness past the steering head. Route the lamp switch leg of the harness along the left side of the handlebar to the clutch control.
21Unscrew the boot from the small lamp switch in the kit. Install the switch into the switch mounting bracket in the kit and replace the boot on the switch.
22Remove the lower screw and washer from the clutch control clamp with a Torx driver. Position the tab of the driving light switch bracket over the screw hole and replace the Torx screw and washer. Tighten the screw to 70 inch-pounds of torque with a Torx socket and torque wrench.
23Loosen the headlight trim ring clamp with a Phillips screwdriver. Remove the headlight trim ring.
24Pull the connector block from the headlight bulb prongs. Remove the rubber boot from the back of the headlight lens.
25Squeeze the wire retaining clip ends to unhook them from the notches in the headlight assembly. Pivot the wire retaining clip away from the headlight bulb and remove the bulb from the headlight assembly.
26Route the unconnected wire from the handlebar switch through the grommet into the headlight housing. Splice that wire to the yellow (low-beam) headlight wire using the electrical connector included in the driving light kit.
27Reinstall the headlight bulb.
28Slide the heat-shrink tubing included in the kit over the white wire in the driving light wiring harness. Strip the ends of both lamp wires with a wire stripper.
29Splice the white wire to the lamp wires with the three wire connector included in the kit with a wire crimping tool. Cover the splice with the heat shrink tubing and shrink the tubing with a heat gun.
30Clip the driving light wires to the lower fork steering bracket using the adhesive-backed clips from the kit.
31Reinstall the fuel tank. Reconnect the negative battery cable.
32Reinstall the fuel pump fuse. Replace the electrical caddy cover. Replace the seat.
How to Clean the Enricher on Your Sportster
Harley-Davidson calls them enrichers. Everybody else calls them chokes. When you pull out the knob under the left side of your gas tank you increase, or fatten, the percentage of gasoline in your carburetors gas-fuel mix. Pushing the knob in leans the fuel mixture. The knob is attached to a cable that attaches to an enricher valve inside the body of your carburetor. Maintaining and lubricating this cable is a standard procedure you should perform on your Sportster every 2,500 miles or every two months.
Instructions
- 1
Put the motorcycle in first gear. Turn off the engine, lean the motorcycle on the jiffy stand and let the engine go cold.
2Fully extend the enricher knob. Unhook the enricher cable from the clip under the gas tank near the horn. Wipe the exposed cable, knob and clip with a rag.
3Spray cable lubricant on the enricher cable and inside the enricher cable guide tube under the gas tank. Wipe up drips with the rag.
4Refasten the enricher cable to the clip near the horn. Pull and push the enricher knob in and out to distribute the lubricant along the full length of the enricher cable.
How to Replace the Fuel Pump on a 1996 Ford Ranger
The Ford Ranger pickup truck comes with 2-wheel drive and 4-wheel drive transmissions. It may have a 6-cylinder 3.0L or a 6-cylinder 4.0L engine, and all versions of the Ford Ranger use electronic fuel injection. The fuel pump on this vehicle uses high pressure, and is located on the fuel tank. This makes it necessary to remove the fuel tank before replacing the fuel pump on a 1996 Ford Ranger.
Instructions
- 1
Relieve the pressure in the fuel system, and disconnect the fuel tank. Clean the area around the attaching flange for the fuel pump with a shop rag. This will prevent dirt from getting into the fuel tank when you replace the fuel pump.
2Turn the locking ring on the fuel pump counter-clockwise with a locking ring removal tool. Remove the locking ring from the fuel pump. Disconnect the fuel pump assembly from the fuel tank, including the bracket. Remove the gasket for the fuel pump.
3Apply a thin layer of heavy grease to the new fuel pump gasket, and install it into the ring groove on the fuel tank. Place the new fuel pump assembly into position in the fuel tank. Place the locking ring onto the fuel pump, and turn it clockwise until it locks into place.
4Connect the fuel tank onto the vehicle, and put at least ten gallons of gas into the fuel tank. Fix any fuel leaks, and connect a pressure gauge to the throttle body valve. Turn the ignition on for three seconds without starting the engine, and turn it off for three seconds. Repeat this at least five times to pressurize the fuel system to at least 30 pounds per square inch, or PSI.
5Check the vehicle and fix any leaks. Disconnect the pressure gauge, and start the engine. Check the vehicle again, and fix any leaks.