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Sunday, September 15, 2013

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How to Replace a Head Gasket on a 2001 Chrysler Sebring

The Sebring was first introduced to the North American market in 1995. It is a middle-size car manufactured by Chrysler. The 2001 model could be purchased as a coupe or a sedan. It was packed with a lot of features, including an ABS braking system, airbags and CD player. Like any car, the Sebring should be inspected and serviced periodically. If the head gasket in your 01 Sebring needs replacing, you can do the job if you have mechanical experience, the right tools, and access to a hoist.

Instructions

Removal Procedure

    1

    Disconnect the negative cable of your Sebrings battery. Remove the nut from the negative post with a box-end wrench. Lift the cable from your battery, move it outside of the battery box, and close the lid of the battery box.

    2

    Drain the antifreeze from the cooling system. Remove the throttle body air inlet hose and the air cleaner housing assembly. Take out the intake manifold. Disconnect the heater hose from the thermostat housing. Pull out the heater tube support bracket from the cylinder head.

    3

    Unplug the camshaft position sensor (CPS) electrical connector, then unplug the exhaust gas recirculation (EGR) valve electrical connector. Raise the vehicle on the hoist.

    4

    Disconnect the exhaust pipe from the exhaust manifold. Remove the accessory drive belts. Unscrew the crankshaft damper. Remove the upper and lower timing belt covers. Take off the timing belt. Remove the camshaft sprockets. Remove the timing belt idler pulley and the rear timing belt cover.

    5

    Lift the cylinder head cover. Take out the camshafts and rocker arms. Remove the cylinder head bolts using the torque wrench, then remove the cylinder head from the engine block.

    6

    Inspect and clean the cylinder head. The cylinder head must be flat within 0.004 inches. The cylinder head bolts should also be examined before reuse. If the threads are necked down, the bolts must be replaced. To ensure that the engine gasket is properly sealing, proper surface preparation must be performed, especially with aluminum engine components and multi-layer steel cylinder head gaskets.

Installation Procedure

    7

    Lay the cylinder head gasket on the block. Before installing the bolts, the threads should be coated with engine oil.

    8

    Install the cylinder head on the block. Tighten the cylinder head bolts using the 4-step torque turn method. In the first step, tighten all the bolts to 25 foot-pounds. In the second step, tighten all the bolts to 50 foot-pounds. In the third, tighten the cylinder head bolts again to 50 foot-pounds. In the final step, make an additional one-quarter of the turn with the torque wrench.

    9

    Install the rocker arms and camshafts. Replace the cylinder head cover. Install the rear timing belt cover and timing belt idler pulley. Install the camshaft sprockets. Install the timing belt.

    10

    Replace the upper and the lower timing belt covers. Install the crankshaft damper, then install the accessory drive belts. Connect the exhaust pipe to the exhaust manifold. Torque the fasteners to 250 inch-pounds.

    11

    Plug in the camshaft position sensor (CMS) electrical connector. Connect the EGR valve electrical connector. Install the heater tube support bracket to the cylinder head. Connect the heater hose to the thermostat housing. Install the intake manifold. Connect the throttle body air inlet hose and air cleaner housing assembly. Fill the cooling system.

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