Saturday, September 28, 2013
How to Repair Cross Threaded Bolts
Cross threading occurs when the threads of a bolt shift off center and cut into the female threads of a threaded hole or nut. The cross threading damage caused by the bolt occurs in the top female threads of the threaded hole or nut. Cutting new threads on the cross-threaded bolt and the damaged female threads will repair the damage.
Instructions
- 1
Match a socket to the head of the cross-threaded bolt. Attach the socket to a ratchet handle. Turn the bolt counterclockwise to remove it from the part.
2Thread the bolt into a thread gauge.
3Select a tap matching the diameter and the thread count of the bolt into a T-handle tap wrench. Pour cutting fluid onto the threads of the tap and damaged part threads.
4Turn the tap clockwise to thread it into the damaged part threads.
5Set the head of the bolt in a vise with the bolt threads facing up. Lock the head of the bolt into the vise jaws.
6Secure a die -- matching the bolts size and thread count -- into a die socket. Turn the die socket clockwise to cut new threads on the bolt.
7Thread the bolt into the threaded part.
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