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How to Replace a Ford Power Stroke Turbocharger

The Power Stroke is Fords top tier diesel truck engine that can generate as much as 800 foot-pounds of torque, thanks to a turbocharger. This device is a turbine that is powered by the exhaust gases to push more air into the combustion chambers. By increasing the amount of air in the engine, the combustion process is made more powerful and efficient. However a turbocharger may eventually need to be replaced, since it is subjected to high pressure that can damage parts like turbine blades.

Instructions

1

Turn of the engine and engage the parking brake. Open the hood and place a step stool next to the engine compartment to make it easier to reach the components. Put drop cloths over the fenders to protect the finish. Disconnect the negative cable from the battery to prevent a short circuit.

2

Remove the clips holding the cover of the air filter housing and remove it. Unbolt the bottom of the air filter housing with a wrench and pull the plastic shield out. Unscrew the air intake line O-ring clamp from the front of the turbocharger. Pull the air line off and place it to the side. Unplug the ECU wire from the side of the turbocharger and place it out of the way.

3

Unbolt the turbocharger from the down pipe that leads to the front of the V-8. Then unbolt the turbocharger from the exhaust manifold on the top of the diesel engine. Pull the turbo out caully because it is heavier than it looks. Place the new turbocharger on the exhaust manifold and thread the bolts in by hand. Then thread the bolts in on the down pipe by hand. Once all the bolts are in then wrench the bolts down flush. Plug the ECU wire in on the side of the turbocharger.

4

Place the intake pipe on the front of the new turbocharger and screw the O-ring clamp down tight. Replace the air intake housing and reattach its bolts. Replace the air filter and snap on the top of the air housing. Reconnect the battery cable, remove the drop cloths and close the hood.