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Monday, May 5, 2014

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93 Ford Ranger Transmission Crossmember Bolts Are Stuck

Ford equipped the 1993 Ranger pickup with a crossmember to support the weight of the transmission. The crossmember bolts to the longitudinal frame members running down the sides of the truck. Due to the exposed position of the bolts, road treatment, moisture and grit tend to corrode the crossmember bolts and make them difficult to remove. Remove bolts that do not release with penetrating oil by using aggressive techniques.

Instructions

    1

    Place a jack under the transmission. Place a block of wood on top of the jack pad, then raise the jack until the block contacts the transmission case behind the transmission oil pan. Raise the transmission slightly, just enough to take the load off the crossmember.

    2

    Place the nut splitter over the nut on the crossmember bolt. Tighten the threaded part of the nut splitter until the splitter blade squarely contacts one of the flats on the nut. Ensure the blade only bears on the nut, not the washer.

    3

    Install a ratchet and socket onto the hex head of the nut splitter. Firmly hold the splitter in place and turn the hex head using the ratchet and socket, until the nut is completely cut through and pops loose.

    4

    Back off on the splitter until it can be removed from the nut and bolt. Remove the bolts from the crossmember.

    5

    Install the new bolts and tighten them to 48 to 63 foot-pounds on 3.0 liter models, or 65 to 85 foot-pounds on 2.3 and 4.0 liter models using a foot-pound torque wrench, socket and wrench.

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