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Sunday, November 10, 2013

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Installing a Fuel Pump on a 97 Chrysler Sebring LXi

Installing a Fuel Pump on a 97 Chrysler Sebring LXi

Like the first generation of Sebring Convertibles, the 1997 Chrysler Sebring LXI has a Mitsubishi 2.5L V6 engine with fuel injection. The fuel-injection system operates under very high pressure supplied from the gas tank by the fuel pump. Replacing the fuel pump on the LXI is a different procedure than other Sebring models, but fortunately, is well within the capabilities of even a novice mechanic.

Instructions

    1

    Relieve fuel tank pressure by opening the gas filler cap. Inside the car, pull upward on the rear seat cushion to disengage it from its retaining hooks and remove the cushion from the vehicle. Of the two access panels underneath the cushion, remove the one on the right.

    2

    Disconnect the wiring harness that attaches to the fuel pump. Turn the ignition and allow the engine to run until it dies from a lack of fuel system pressure. This permits safe removal of the fuel pump. Once the fuel pressure has been released, disconnect the negative battery cable.

    3
    Keep a fire extinguisher on hand to deal with any accidental fires.
    Keep a fire extinguisher on hand to deal with any accidental fires.

    Remove the hose connecting the fuel pump to the fuel rail. Remove the mounting bolts holding the fuel pump in place and lift the pump out of the fuel tank. Wrap the pump in shop towels to catch remaining gasoline and relocate the pump to a well-ventilated area.any

    4

    Place the new fuel pump into the fuel tank by carefully aligning the pump with the slots in the tank until the pump is securely seated. Reinstall the mounting bolts (22 inch-pounds of torque) and reconnect the hose leading to the fuel rail. Reinstall the access panel and seat cushion.

    5

    Make sure that the gas filler cap has been reinstalled and reconnect the negative battery terminal. Turn the ignition to the "On" position for a few seconds to allow the fuel system to build pressure, then start the engine to confirm proper operation.

2 comments:

  1. is it the same for the 2000 chrysler sebring lxi 2 door coupe

    ReplyDelete
  2. Thank you very much for this much needed information. I am now on my way to make this repair.

    ReplyDelete