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2000 2005 Monte Carlo Problems

2000-2005 Monte Carlo Problems

General Motors has issued multiple recalls of 2000-2005 Chevy Monte Carlos for problems ranging from fuel leaks to air bag defects. Engine fires, crashes or injury to vehicle occupants could result. Concerned vehicle owners may contact the National Highway Traffic Safety Administration (NHTSA) to determine whether their Monte Carlo vehicles may be affected.

Steering and Brakes

    In 2004, certain 2004 model year Monte Carlo vehicles were recalled because of problems with lower-than-required torque in the bolts mounting the front brake caliper to the steering knuckle. The bolts could break or back out, causing difficulties in steering and/or braking. In a separate recall, certain 2000-2007 Monte Carlos were recalled in 2009 for a broken steering knuckle problem.

Air Bags

    In 2002, thousands of model year 2002-2003 Monte Carlos were recalled due to a manufacturing problem with the drivers side air-bag inflator. If the air bag deploys, shards of the inflator could fly out and hurt someone in the car. A small number of 2003 Monte Carlos were subsequently under recall as well, to repair a separate defect that could cause the drivers side air bag to rupture.

Fuel System

    In 2004, certain 2000 model year Monte Carlos equipped with 3800 V6 (L36) engines and certain Delphi fuel pressure regulators were recalled because a fuel leak could occur and cause an engine backfire. Backfiring could cause the intake manifold to rupture and displace a fuel line, potentially causing fire. In 2007, various 1995-2005 Monte Carlos equipped with Delphi fuel pressure regulators were recalled for a similar fuel problem that could cause a fire.

Engine

    In 2009, 1998-2003 model year Monte Carlos equipped with 3.8L V6 naturally aspirated engines were recalled for dripping engine oil onto the exhaust manifold. This could cause an engine fire.

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